EV Charger Breaker & Wire Size Reference

Mach-Lee

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The sizes below are based on the NEC and will work for the majority of installations, but consult a licensed electrician to confirm.

Breaker and wire size table, for copper only:

Breaker SizeMax LoadCharging AmpsMiles/hr (240V)Romex AWGTHHN AWGGround AWGRecommended Min Service
20A16A16A10#12#12#1260A
30A24A24A15#10#10#10100A
40A32A32A20#8#8#10100A
50A40A40A25#6#8#10125A
60A48A48A30N/A#6#10150A
70A56A48A*30*N/A#6#8200A
80A64A48A*30*N/A#4#8200A
100A80AN/A#3#8200A
Based on 122ÂşF ambient temps per NEC 310. For single-circuit raceways only.
*Mach-E onboard charger limited to 48A max.

Runs longer than about 100 ft, wires run through an attic, and multiple circuits sharing the same conduit may require larger wire sizes.

Breaker sizes larger than 50A must be hardwired directly to the EVSE.

A neutral wire is not required unless feeding a NEMA 14-50 receptacle, then it must be included.

A 100A circuit is included for reference, future EV’s (such as F150 Lightning) may include an 80 amp charger requiring this circuit.
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Carsinmyblood

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"Recommended Min Service" means for the house's electrical service overall. It may be different for commercial buildings.
 

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The sizes below are based on the NEC and will work for the majority of installations, but consult a licensed electrician to confirm.

Breaker and wire size table, for copper only:

Breaker SizeMax LoadCharging AmpsMiles/hr (240V)Romex AWGTHHN AWGGround AWGRecommended Min Service
20A16A16A10#12#12#1260A
30A24A24A15#10#10#10100A
40A32A32A20#8#8#10100A
50A40A40A25#6#8#10125A
60A48A48A30#6#6#10150A
70A56A48A*30*N/A#6#8200A
80A64A48A*30*N/A#4#8200A
100A80AN/A#3#8200A
Based on 122ÂşF ambient temps per NEC 310. For single-circuit raceways only.
*Mach-E onboard charger limited to 48A max.

Runs longer than about 100 ft, wires run through an attic, and multiple circuits sharing the same conduit may require larger wire sizes.

Breaker sizes larger than 50A must be hardwired directly to the EVSE.

A neutral wire is not required unless feeding a NEMA 14-50 receptacle, then it must be included.

A 100A circuit is included for reference, future EV’s (such as F150 Lightning) may include an 80 amp charger requiring this circuit.
Addendum? A smaller AWG for ground is fine; for example my 240V/60A circuit uses 6AWG THHN, except for the ground, which is 8AWG bare copper (my conduit is 1” smurf).
 
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Mach-Lee

Mach-Lee

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Addendum? A smaller AWG for ground is fine; for example my 240V/60A circuit uses 6AWG THHN, except for the ground, which is 8AWG bare copper (my conduit is 1” smurf).
Yes, that's represented in the ground AWG column.
 

theo1000

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Also keep in mind certain adjustable EVSE's do need the Neutral to provide all the adjustment steps. The Etron EVSE springs to mind.
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