Feasibility of aftermarket heat pump

Skoolbus

Well-Known Member
First Name
John
Joined
Jan 18, 2022
Threads
3
Messages
47
Reaction score
82
Location
Tooele, UT
Vehicles
2013 Corolla, 2015 F150, 2022 Mach-E GTPE
Country flag
Any engineers out there want to comment on the feasibility of adding a heat pump to the MME in the aftermarket? What systems would have to change? Would it be similar in complexity and cost to adding a supercharger/turbo to an ICE? Understood that there would be significant development costs. There’s a nice big open space under the hood!
Sponsored

 

SWO

Well-Known Member
Joined
Aug 28, 2021
Threads
19
Messages
2,133
Reaction score
2,641
Location
MD, USA
Vehicles
2022 Mach E GT, 2021 Escape PHEV, 2019 F-150
Country flag
I'm pretty sure that retrofitting a heat pump would be a big ordeal. I've seen conflicting reports on how well they work as well, particularly in very cold temps.
 

JamesStew71

Well-Known Member
First Name
James
Joined
Oct 13, 2021
Threads
2
Messages
274
Reaction score
102
Location
Jordan Ford
Vehicles
mustang mach e
Occupation
auto tech
Country flag
Any engineers out there want to comment on the feasibility of adding a heat pump to the MME in the aftermarket? What systems would have to change? Would it be similar in complexity and cost to adding a supercharger/turbo to an ICE? Understood that there would be significant development costs. There’s a nice big open space under the hood!
build in an inline heater element, its not difficult , most of us have water heaters or diesels with block heaters/ same concept
 

AKgrampy

Well-Known Member
First Name
Mike
Joined
Jan 29, 2022
Threads
5
Messages
2,920
Reaction score
2,867
Location
Fairbanks, Alaska
Vehicles
Ford Expedition, Ford F-150, Mach E GT
Occupation
Retired
Country flag
I'm pretty sure that retrofitting a heat pump would be a big ordeal. I've seen conflicting reports on how well they work as well, particularly in very cold temps.
My guess is there is no way period to retrofit one and if there is it would not be worth the cost. You always hear about the nightmare costs for some military equipment but when you design something to milspecs and put it thru the testing and the military only wants 20 of them then it is expensive. I think you would have that kind of issue assuming it could even be done.
 


Nklem

Well-Known Member
First Name
Norm
Joined
May 20, 2021
Threads
105
Messages
1,318
Reaction score
1,688
Location
Coast of Maine
Vehicles
Subaru Solterra
Occupation
Mechanical Engineer
Country flag
Much too difficult I am afraid, here is a comparison pic of my 2019 Hyundai without and the Canadian model with under the hood. Not only do you have the hardware issues you have the BCM and control/power issues. BTW the range difference between these two identical cars with and without a heat pump is like 5- 10 actual miles In winter. No range test that I actually know of showed any difference.

Ford Mustang Mach-E Feasibility of aftermarket heat pump 6CBE271A-E848-4C3F-9FA4-8B5521F7438B


Ford Mustang Mach-E Feasibility of aftermarket heat pump 2F0DC979-13D2-44C7-99B4-C7B5382F67F9
 
Last edited:

Nklem

Well-Known Member
First Name
Norm
Joined
May 20, 2021
Threads
105
Messages
1,318
Reaction score
1,688
Location
Coast of Maine
Vehicles
Subaru Solterra
Occupation
Mechanical Engineer
Country flag
But just to discuss the ”significant“ performance gain for a heat pump. In a car application, the performance is typically 2 to 1 or a COP of 2 (I also do 3 below). Let’s assume 2, So for every 1 unit of heating kWh in, you get 2 kWh of heat out. The Mach E heater is 6 kW/hr in size , so theoretically the heat pump would use 3 KW/hr. Let’s take a 20 degree F trip for 3 hours at 45 MPH, so a 135 mile journey. let’s assume the Mach E uses about 2.6 mi/kWh in these conditions without heat or 1/2.6 kWh/mi. Let’s say you want it warm, so for this trip the Regular heater uses 3 KW/hr and the heat pump uses 1.5 kW/hr. So, for the 135 mile trip, to drive only you will use 52 kWh (1/2.6*135), to heat without a heat pump, you will use 9 kWh, with a heat pump 4.5 kWh. So 61 KW without heat pump, 56.5 kWh with. Now the overall mi/kWh without is 135/61=2.21, with 135/56.5=2.4. For a Select that’s a range difference of 150 vs 163 miles gain of 13 miles. For a premium it’s 195 vs 211 miles, gain of 16 miles. That’s if you get full battery capacity in the cold, but we all know you do not. Also this assumes constant heat but we know the heat will cycle, so the real gain actually less. Let’s say the heat pump is 3:1 or COP of 3., the Trip would use 3.0 kw for heating, 55 kWh total, 135/55, that’s a mi/kWh of 2.45 and range of 167 (17 miles more) for Select and 216 (21 miles more) for a Premium. Not crazy additional range numbers for extra weight, potential reduced reliability and system complexity.

Here is a quote from an automotive heat pump maker….“In field tests with a compact electric car, MAHLE has demonstrated that its ITS [Integrated Thermal System] reduces the loss of cruising range substantially, especially at cold ambient temperatures,” MAHLE said in a press release. “The original vehicle equipped with conventional electric heating started with a cruising range of 100 kilometers. When the vehicle was equipped with the ITS, the cruising range increased to 116 kilometers.”
 

ripperAZ

Well-Known Member
First Name
Ripper
Joined
Mar 4, 2022
Threads
17
Messages
724
Reaction score
945
Location
AZ DESERT
Vehicles
2022 Ice White Mustang Mach E AWD EX BATT
Country flag
Inspiring idea. I was considering a 1500 degree pizza oven for the back hatch

Seriously just enjoy the cost savings ....stop trying to make it into a motor home

Best of luck!??
 

Kabish

Well-Known Member
First Name
Bill
Joined
Jul 24, 2021
Threads
37
Messages
899
Reaction score
955
Location
San Diego
Vehicles
2021 Mach-E Mustang
Occupation
IT
Country flag
I honestly don't understand why the MME did not come with a heat pump... I feel like it not having one is like buying a new electric device of some sort and it using micro USB. Maybe there is a logical reason for it, but it seems like heat pumps are pretty handy to have.
 

DarkMatter89

Well-Known Member
First Name
Derek
Joined
Dec 9, 2021
Threads
1
Messages
81
Reaction score
86
Location
Baltimore
Vehicles
2021 Mustang Mach-e Premium ext range
Country flag
Decent heat pump explanation.

 

SWO

Well-Known Member
Joined
Aug 28, 2021
Threads
19
Messages
2,133
Reaction score
2,641
Location
MD, USA
Vehicles
2022 Mach E GT, 2021 Escape PHEV, 2019 F-150
Country flag
A down jacket and hot coffee is a lot cheaper.
My wife actually keeps a hiking down throw stuffed under the console for trips in winter where I keep the thermostat at 60 while driving. Combined with the seat heater she's completely comfortable.
 

Murse-In-Airy

Well-Known Member
First Name
Rod
Joined
Mar 5, 2021
Threads
74
Messages
3,403
Reaction score
7,646
Location
Chaumont, NY
Vehicles
Mach-E ER AWD
Occupation
Nurse
Country flag
Much too difficult I am afraid, here is a comparison pic of my 2019 Hyundai without and the Canadian model with under the hood. Not only do you have the hardware issues you have the BCM and control/power issues. BTW the range difference between these two identical cars with and without a heat pump is like 10 actual miles In winter.

Ford Mustang Mach-E Feasibility of aftermarket heat pump 2F0DC979-13D2-44C7-99B4-C7B5382F67F9


Ford Mustang Mach-E Feasibility of aftermarket heat pump 2F0DC979-13D2-44C7-99B4-C7B5382F67F9
Can I ask what the epa range on those is supposed to be? Can’t extrapolate the difference without a baseline. Thank You
 

Nklem

Well-Known Member
First Name
Norm
Joined
May 20, 2021
Threads
105
Messages
1,318
Reaction score
1,688
Location
Coast of Maine
Vehicles
Subaru Solterra
Occupation
Mechanical Engineer
Country flag
I honestly don't understand why the MME did not come with a heat pump... I feel like it not having one is like buying a new electric device of some sort and it using micro USB. Maybe there is a logical reason for it, but it seems like heat pumps are pretty handy to have.
In my opinion only, the Mach E was designed and benchmarked around a 2016-2018 or so Tesla, no heat pump. Tesla did not switch until 2021.
 

KevinS

Well-Known Member
Joined
Oct 11, 2021
Threads
34
Messages
1,503
Reaction score
2,788
Location
Maryland
Vehicles
2021 Mach-E (sold), 2023 Ioniq 6 SEL
Country flag
In my opinion only, the Mach E was designed and benchmarked around a 2016-2018 or so Tesla, no heat pump. Tesla did not switch until 2021.
And Tesla has been having issues with them, despite all of their EV experience.
Sponsored

 
 




Top