Elmst-e

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We needed to go to southern Virginia for a family gathering. We left Lawrence, Ks. on April 2nd for what turned out to be a 2500 mile drive in our "22 premium AWD ER. We drove back to Virginia and along the way needed to dodge tornados, drive through torrential rain, incredible cross winds and the mess on I-40 at the TN.-N.C. border left over from Hurricane Helene. The Mach-e did a great job of getting us there and back until......

Our last charging stop was in Boonville, Missouri, 2 hours from home. As soon as we got off I-70, we knew we had a BIG problem with the car. No error codes, but incredible noise and vibration from the front end. We pulled into the charging stop, inspected the car and could see no obvious problem, but we knew we were not driving any more that day. I used the FordPass app and notified roadside assistance. We had a flatbed truck show up 25min. later, remarkable service!! We loaded the car on the flatbed and it went to Sedalia, Missouri.

In the fall '24 there was a leak from the front drive motor into the drive module and the front motor was replaced under warranty. The Ford dealer in Sedalia inspected the front end and said the mounting bolts for the motor had sheared off and the motor was hanging from the 2 axle assemblies and that was all keeping it attached to the car. They were stumped until I told them of the motor replacement. 3 things could have happened, the bolts were over-torqued and broke, the bolts were not tightned and just came loose or cheap bolts were used and just snapped. We"ll probably never know, although I will talk to my dealer that did the replacement at some point this week. We rented a car and finally made it home the next day.

The thing I got out of all of this was this. WE got the Mach-e to a "smallish" Ford dealer in a small city in central Missouri and they had an EV tech and the car had a new front motor and complete front left drive axle assembly, was reprogrammed and all updated in ONE WEEK!!. This was all done under warranty, no cost to us. I think that says a lot about the main-streaming of EV's and the Mach-e that this happened at this location and this fast.

A special thanks to Rick Ball Ford, Sedalia, Missouri. They were very professional and went above and beyond to get us what we needed to get home. The car is as good as new, but as you can imagine, it was a very stressful end to a long trip.

One other comment on the trip. We did 21 DCFC stops. They were 6 Tesla S.C. 7 Electrify America, and 7EVGo-PIlot/Flying J stops and 2 Tesla destination charges. By far the best charges were at the EVGo chargers at Pilot/Flying J. Their Charge+ feature meant we just pulled in plugged in and the charge started in about 20 sec. and the car charged at its full potential every time, and you are just off the highway with everything you need. These stops are exactly what EV'S need to become broadly accepted.

This was quite the adventure, but we're home and getting ready for the next road trip and still just love the car.
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rreddy3

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Epic journey. The bad news was the bolt failures. The good news is you were fortunate to have had such a good outcome with Rick Ball Ford, not to mention not having had a disaster on the highway. Glad it turned ok for you.
 

music_cities

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What an interesting story. Thanks for sharing.

You didn't tell us if you found any great restaurants near L3 chargers or great hotels with L2 chargers. For me, a good road trip revolves around the meals and hotels, especially if my car can magically refuel while I'm eating or sleeping.
 

Billyk24

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Leak from the front drive motor.......wonder how rare this is? An OEM issue verse a dealership over torquing the bolts? Either way, Ford Corporate has got to be interested. Front drive motor is made by Borg Warner?
 

ShowMe25

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I am planning a trip from KC to Norfolk this summer. Any tips? Hotels with chargers? Driving through the mountains?
 


Mach-E-Velli

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Couldn't agree more regarding the EVGo/GM energy stations. Our last road trip from South Florida to Atlanta included 5 or 6 stops at EVGo chargers using Charge+ and these sessions had the fastest handshake and most consistent charging sessions. Most were at Flying J. One was at a Target near our hotel. EA ChargeUp and FPL chargers were some of the other stations we used. FPL is by far the cheapest in Florida ($.30/kwh) but they don't perform nearly as well as the EVGo stations.
All of these charging networks should offer a Charge+ feature vs having to rely on Ford Plug and Charge integration or the Ford Public Charging in car app (or whatever it is called).
 

HughJazzol

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One was at a Target near our hotel. EA ChargeUp and FPL chargers were some of the other stations we used. FPL is by far the cheapest in Florida ($.30/kwh) but they don't perform nearly as well as the EVGo stations.
All of these charging networks should offer a Charge+ feature vs having to rely on Ford Plug and Charge integration or the Ford Public Charging in car app (or whatever it is called).
Were the chargers at the Target in Gainesville? I was just there.


For me, a good road trip revolves around the meals and hotels, especially if my car can magically refuel while I'm eating or sleeping.
How can you sleep and charge if dc chargers take 30 minutes or so to get us up to 80%? Hell, that's a quick meal too.
 

music_cities

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Were the chargers at the Target in Gainesville? I was just there.




How can you sleep and charge if dc chargers take 30 minutes or so to get us up to 80%? Hell, that's a quick meal too.
Hotel chargers are mostly L2 chargers, I just wake up at 100%.

For meals, I often find the older 50kW chargers are near the best restaurants, but if a faster DC charger is very close to a good restaurant I don't mind getting up between courses to unplug the car and move it.
 

Mach-E-Velli

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Were the chargers at the Target in Gainesville? I was just there.
i charged at the EA chargers at Target off Archer Road. Had breakfast at First Watch.The charger actually failed on me during breakfastso I had to go restart the session. Went fine after. Go Gators!
 

67 Stang Convertible

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i charged at the EA chargers at Target off Archer Road. Had breakfast at First Watch.The charger actually failed on me during breakfastso I had to go restart the session. Went fine after. Go Gators!
I've Charged 3 times at that Target (when coming in from Atlanta for a game). Always successful. Just like the NCAA Men's Basketball Current National Champions!!! GO GATORS!!!
 

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Leak from the front drive motor.......wonder how rare this is? An OEM issue verse a dealership over torquing the bolts? Either way, Ford Corporate has got to be interested. Front drive motor is made by Borg Warner?
While not "common", there are multiple posts about owners who have had front motor issues regarding leaks.
 

Colorado MME GT

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Couldn't agree more regarding the EVGo/GM energy stations. Our last road trip from South Florida to Atlanta included 5 or 6 stops at EVGo chargers using Charge+ and these sessions had the fastest handshake and most consistent charging sessions. Most were at Flying J. One was at a Target near our hotel. EA ChargeUp and FPL chargers were some of the other stations we used. FPL is by far the cheapest in Florida ($.30/kwh) but they don't perform nearly as well as the EVGo stations.
All of these charging networks should offer a Charge+ feature vs having to rely on Ford Plug and Charge integration or the Ford Public Charging in car app (or whatever it is called).
Glad to hear that folks are having success at the GM charging stations. The more options, the better. I tried to use one in Salina, KS in February, but couldn't get it to connect through Plug & Charge, my EVGo account, or even with a credit card. Fortunately, there was an EA station in town.
 

roamtheworld

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We needed to go to southern Virginia for a family gathering. We left Lawrence, Ks. on April 2nd for what turned out to be a 2500 mile drive in our "22 premium AWD ER. We drove back to Virginia and along the way needed to dodge tornados, drive through torrential rain, incredible cross winds and the mess on I-40 at the TN.-N.C. border left over from Hurricane Helene. The Mach-e did a great job of getting us there and back until......
Our last charging stop was in Boonville, Missouri, 2 hours from home. As soon as we got off I-70, we knew we had a BIG problem with the car. No error codes, but incredible noise and vibration from the front end. We pulled into the charging stop, inspected the car and could see no obvious problem, but we knew we were not driving any more that day. I used the FordPass app and notified roadside assistance. We had a flatbed truck show up 25min. later, remarkable service!! We loaded the car on the flatbed and it went to Sedalia, Missouri.
In the fall '24 there was a leak from the front drive motor into the drive module and the front motor was replaced under warranty. The Ford dealer in Sedalia inspected the front end and said the mounting bolts for the motor had sheared off and the motor was hanging from the 2 axle assemblies and that was all keeping it attached to the car. They were stumped until I told them of the motor replacement. 3 things could have happened, the bolts were over-torqued and broke, the bolts were not tightned and just came loose or cheap bolts were used and just snapped. We"ll probably never know, although I will talk to my dealer that did the replacement at some point this week. We rented a car and finally made it home the next day.
The thing I got out of all of this was this. WE got the Mach-e to a "smallish" Ford dealer in a small city in central Missouri and they had an EV tech and the car had a new front motor and complete front left drive axle assembly, was reprogrammed and all updated in ONE WEEK!!. This was all done under warranty, no cost to us. I think that says a lot about the main-streaming of EV's and the Mach-e that this happened at this location and this fast.
A special thanks to Rick Ball Ford, Sedalia, Missouri. They were very professional and went above and beyond to get us what we needed to get home. The car is as good as new, but as you can imagine, it was a very stressful end to a long trip.
One other comment on the trip. We did 21 DCFC stops. They were 6 Tesla S.C. 7 Electrify America, and 7EVGo-PIlot/Flying J stops and 2 Tesla destination charges. By far the best charges were at the EVGo chargers at Pilot/Flying J. Their Charge+ feature meant we just pulled in plugged in and the charge started in about 20 sec. and the car charged at its full potential every time, and you are just off the highway with everything you need. These stops are exactly what EV'S need to become broadly accepted.
This was quite the adventure, but we're home and getting ready for the next road trip and still just love the car.
I'm very glad you were able to get off the road, quickly and safely transport the car to a dealership, have the repairs done, and get back home without further delay.
Our front drive unit failure on a road trip was the complete opposite and was a nightmare because the local dealers refused to take our car because it was an EV, and they had no way to repair.
I'm repeatedly reminded that the dealership sales/service model can result in a great experience or a terrible experience.
The new EVgo chargers are great, but I still prefer to use Tesla SC over others. They are Plug N Charge and are always operational.
 
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Elmst-e

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I'm very glad you were able to get off the road, quickly and safely transport the car to a dealership, have the repairs done, and get back home without further delay.
Our front drive unit failure on a road trip was the complete opposite and was a nightmare because the local dealers refused to take our car because it was an EV, and they had no way to repair.
I'm repeatedly reminded that the dealership sales/service model can result in a great experience or a terrible experience.
The new EVgo chargers are great, but I still prefer to use Tesla SC over others. They are Plug N Charge and are always operational.
While I didn’t include it in the original post, I will tell you that roadside assist scheduled it to be towed to Joe Machen ford in Columbia. While waiting for the truck I called them to alert them to the fact we would be bringing the car in. I was told that they didn’t work on Mach-e and I should take it to Rick Ball. This meant an additional charge we had to pay, although we did receive a reimbursement. I later found out that machen did work on Mach-e. They just didn’t want to deal with me, probably because I didn’t buy the car from them. This was damn annoying, especially since it was a very stressful situation, so I sympathize with you. It all worked out since Rick Ball ford offered excellent service.
 

MBCook

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The picture at the top of the post, is that a Model A?
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