louibluey
Well-Known Member
- First Name
- Joe
- Joined
- Dec 21, 2020
- Threads
- 60
- Messages
- 888
- Reaction score
- 1,127
- Location
- NY
- Vehicles
- FE "Louibluey" GB
- Occupation
- retired
- Thread starter
- #31
Good information, thank you for taking the time to write your thoughts. As noted above, most of us are looking for a bit higher Ah, however we take note at your caution of fragility, interesting. Nobody has discussed CCA before your post so far as I know, but, your cautionary notes are heard. Several of us have quite a bit of EV experience, so EVs and 12V bus load are well understood, at least by practical experience. Many of us are engineers, although only some are in the automotive industry.What? Why are are anyone talking about CCA on an _electric car_ with nothing to crank? A battery with a high CCA is a much more fragile battery which is why all other applications that does not require high amps will use batteries with a low CCA. CCA is the number of amps the battery can supply in 30 seconds in serious freezing temperatures with a voltage > about 7V, it has absolute no meaning for an EV.
The 12V battery in an electric car has no use other than
1) Powering on the relay for the high voltage battery to enable DCDC regulator if the high voltage battery is completely discharged.
2) Providing backup power after a collision for locks, hazard lights, emergecy call system, airbags, etc.
All the other features are provided by the DCDC regulator. Any faults or dicharging of the 12V battery is a result of a failure of the charging system/DCDC regulator, which runs 24/7 connected or not connected, running or not running, or an actual failure in the battery itself. Putting in another battery with a high CCA but tiny fragile electrodes (almost like pieces of paper in an ICE startup battery). The most common reason for 12V ICE start batteries to fail is mechanical breakage of the electrodes. Parts of the electrodes breaks and falls to the bottom of the acid which at some point shorts out the cells when they get stuck between the cells. The lost part of electrodes results in inbalance between cells, causing overcharging of broken cells and undercharging of other cells, causing evaporation of water, causing even more damange. This is simply why we do not want the fragile high-CCA batteries in our EVs, they are just made for one single purpose, but not for what we want, which is a stable 12V source which can be constantly charged.
The BMS for 12V battery is pretty simple stuff.. charge with a set max voltage until no current flows. Thats how to detect if a lead acid battery is charged. The voltage is calculated based on battery temperature, battery chemistry and the required state of charge. There is no counting of amps or cell balancing involved like in lithium battery charging. The battery negative terminal is isolated from any load with the current sensing in series to detect the current to and from the battery. There is no battery life estimation or anything in lead acid batteries. Partially because the number of Wh a lead acid battery can deliver is not really possible to estimate in the first place, it is very dependent on the current draw and temperature. The charge voltage (100%) does not change as the electrodes starts to generate crystals.
On BMS, we are reverse engineering based on LIN data, CAN data, and direct voltage measurements under various conditions. It is definitely a crowd sourced effort coming at the question, How well does MME do at maintaining the 12V LVB? from some very different angles and approaches.
Some of the incentives for these efforts include MME with dead LVB, flat LVB, and three or four+ different LVB warnings, which include, for example, MME sleep, deep sleep, warnings to service your LVB, replace the LVB, etc. In many situations, many of us believe that some of the warnings are bogus, where the LVB is okay.
However, clearly there are some LVB problems, obvious ones where a 12V LVB must be jumped, to possible LVB problems while driving which cause MME to complain, and sometimes stop running. That is another reason, or possibly the main reason for this interest in MME LVB care and feeding.
For me, it is mostly a learning project. I barely knew what LIN stood for before, and now I am learning about LIN master, LIN slave, types of LIN frames, and how to decode them. It is like a community college course in auto mechanics. The CANedge2 LIN monitor from CSS Electronics in Denmark was relatively costly for a hobby project, but less than tuition for most formal courses. Example from today.
Sponsored
Last edited: