Leviton EV48W unable to warm battery in cold climate?

MisMach

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I have just installed a Leviton 200A loadcenter with a Leviton EV48W 48A home charger and am worried about charging in a cold climate. As verified by Leviton support, the charger apparently needs to be unplugged and plugged back in, in order to restart a charge (much like a commercial charger).

I'll share with you some "tests" of how I arrived at my cold weather worry since it is summer and not cold out. I can work around this quirk in the summer, but not the winter. I suppose a heated garage would be a work around....

Assume that the car has been discharged to about 50 percent at the start of each test and the Control Pilot connection is good (car works with Ford Mobile charger and public charging stations)...

Test 1) First using the myLeviton software only. The car's schedule is turned off and can not set a charge level. Without a schedule, the car will charge to 100 percent and stop. Now use the myLevition app to set a schedule for the car, just the way it does for its brand of smart switches. The schedule works, however, the car will always charge to 100 percent (if the window for charging is long enough). There is no way to set a preferred level of maximum charge in the myLeviton app of say 80 percent as you can with FordPass. The Leviton always goes to 100 percent.

Test 2) This time no scheduling in the myLeviton app. Now using the car and FordPass for charging. Plug the car in, and it will charge to a preferred level of, say, 80 percent and stop. Good so far. Next, use FordPass to boost the charge to 90 percent. The charger won't respond. You have unplug the charger and plug it back in, in order to charge to 90 percent. Want to go to 100 percent? Set 100 percent in the application (or car). Unplug the Leviton and plug back in again to get to 100 percent. Like returning the nozzle to a gas pump, you physically have to restart a pumping session if you want more gas.

Test 3) Now plug the car in and set a scheduled charge window with FordPass/car say from 1:00AM to 4:00AM. At 6:00AM the car will not have charged at all. Try this again, but unplug and plug in after setting the schedule. Same as before, car still has not charged at all.

Test 4) Next, Leviton's troubleshooting guide says to plug in the car during the car's schedule, in this case at 1:00 to 4:00AM. Success, the car will charge to the car's desired charge level and stop. Of course, the car is ready at 6:00AM. Downside, you have to stay up until (insert your own start time here) to charge the car using your schedule.

About Test#3 above. When you plug the Mach-E to the Leviton, The car seems test the communication with the Leviton by initiating a charge and then stopping it. I am guessing that puts the Leviton into a "done charging" state and not a "ready" state.

This is a problem, because the car will not be able to automatically restart the Leviton anytime the car needs to heat the battery in the winter. Recall from Leviton support, "once any charge has been stopped by the car, the charger will not restart without unplugging it and plugging it back in". This behaviour may also affect features such as pre-conditioning, departure times.

The EVSE standards includes programming for software restarts of an EVSE. Knowing that, to me it appears that my EV48W charger is not really a home charger, may not be fully compatible with Ford EVSE standards, or is simply defective. I imagine this behaviour should also be a problem for Teslas, Audis, etc. but there does not seem to be any posts - except for one Audi owner. Maybe this the way high ampere home chargers are supposed to work? for safety reasons they can't be restarted automatically/remotely?

Has anyone else experienced this behaviour with the new Leviton EV family of chargers? in this case EV48W (hardwired), EV480 (corded).
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bshaw

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TLDR;
Just get a basic EVSE that supplies power whenever the car requests it. You’re way over complicating this process.
 

HuntingPudel

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Set the "schedule" for the MME to charge at any time while plugged in and a charge limit of 80% (or 85% or 90%; mine is set to any time and 85%). Set the EVSE to commence a charge at 01:00 and end whenever you will be leaving for work. It should start at 01:00 and end when the car reaches 80%. Unfortunately, if you need to increase the charge limit on the car to 100% if you're leaving on a trip, that might leave you needing to unplug/re-plug the charge cord since the new 5.x FordPass app no longer has a "Charge to 100%" button and has a state-driven "Start" or "Stop" button that is only active if the car is plugged in and not charging (in the case of "Start") or plugged in and charging (in the case of "Stop"). Ford's app programmers need to reverse that change or add the "Charge to 100%" button in along with the new state-driven button. The state-driven button is stupid. ?‍♂?
 

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Buy a different EVSE that works properly. The EVSE needs to allow the car to start and stop charging. Blame Leviton for making a stupid product. Other brands of chargers don't have this problem.
 
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MisMach

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TLDR;
Just get a basic EVSE that supplies power whenever the car requests it. You’re way over complicating this process.
Yes, that's exactly what I need!

If only this charger would restart a charge on demand like a basic charger. That's what I am trying to get at. With this charger my car is not be able to "nurse" the battery in cold weather because the charger won't cycle on and off as needed.

Do you have any basic 48A recommendations?
 


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MisMach

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Buy a different EVSE that works properly. The EVSE needs to allow the car to start and stop charging. Blame Leviton for making a stupid product. Other brands of chargers don't have this problem.
Yes!

Do you have any 48A recommendations?
 
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MisMach

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Set the "schedule" for the MME to charge at any time while plugged in and a charge limit of 80% (or 85% or 90%; mine is set to any time and 85%). Set the EVSE to commence a charge at 01:00 and end whenever you will be leaving for work. It should start at 01:00 and end when the car reaches 80%. Unfortunately, if you need to increase the charge limit on the car to 100% if you're leaving on a trip, that might leave you needing to unplug/re-plug the charge cord since the new 5.x FordPass app no longer has a "Charge to 100%" button and has a state-driven "Start" or "Stop" button that is only active if the car is plugged in and not charging (in the case of "Start") or plugged in and charging (in the case of "Stop"). Ford's app programmers need to reverse that change or add the "Charge to 100%" button in along with the new state-driven button. The state-driven button is stupid. ?‍♂?
That's a great solution! However, the Leviton would still need to "nurse" the battery in cold weather. That means it needs to cycle on and off without user intervention, which it does not do. I miss the Charge to 100% button as well.
 

HuntingPudel

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That's a great solution! However, the Leviton would still need to "nurse" the battery in cold weather. That means it needs to cycle on and off without user intervention, which it does not do. I miss the Charge to 100% button as well.
It really sounds like the Leviton people need to change their software so that it doesn't require that unplug/plug routine. Or... And you're not going to want to hear this... You might need to find another EVSE that doesn't go kaput when your car's finished charging to its charge limit. ??
 

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Yes!

Do you have any 48A recommendations?
My favorites are ChargePoint and OpenEVSE, zero issues with those. Emporia, Grizzl-E, and Tesla Universal are also okay, although some people have had minor issues with their software affecting charging at times. Do not buy a JuiceBox due to poor software these days.
 

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Yes, that's exactly what I need!

If only this charger would restart a charge on demand like a basic charger. That's what I am trying to get at. With this charger my car is not be able to "nurse" the battery in cold weather because the charger won't cycle on and off as needed.

Do you have any basic 48A recommendations?
Grizzl-e Avalanche (outdoor) and Grizzl-e Duo (indoor). Literally in 3+ years of ownership there is no restarting/rebooting/troubleshooting/kicking or anything. Just plug it in and the Mach-E gets power when the car schedule is set. The only reason to bring apps or wifi into the EVSE is if your utility company is providing a financial incentive. And in those cases, follow what they recommend and reach out to the utility co for support when the recommended device is not providing a charge at times you expect.
 

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I’m happy with the Tesla universal charger, and with the change to NACS standard it should be good for years
 

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Almost any other EVSE. I can’t believe the Leviton has this limitation!
 

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Dump the Leviton juice box. There are recommendations from other users on this forum. I used the Emporia charger which is mounted in my unheated attached garage during our Southern New England winter. Has worked flawlessly. I plug in every evening and I use the FordPass app exclusively for setting desired programs and I am happy. I just crossed the 31K mile marker. Simple is good for me. :cool:
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