12V Recall (25S65) Software Released

Kamuelaflyer

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It’s a valid follow up question. We all want to know if there will eventually be an OTA to fix this.
You’re not going to get an answer on that anytime soon. We tend to crucify people here for missing projected dates.

OTAs take a significant period of time after the corresponding FDRS update is available to prepare and test. The module manufacturers need to do the firmware update coding and coordinate with each other and Ford. Then it needs to pass internal testing and go live to their internal fleet. Then pushed to EA cars. Problems at any point along the line will delay it even further.

If the scenario this resolves is of concern to you, call the dealer and get it done.

So, not soon™.
 

Spacey

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The 12V lockout recall software (25S65) has been released for all Mach-E's as of today. You can now schedule to have it installed at your dealer if you have a '21-24 vehicle. The update will take the technician about 30 minutes to apply. I've already installed the software on my car, and as expected:
  • The charging system will maintain 14.5V for 12 minutes after vehicle shutdown.
  • If the 12V battery were to fail while driving, the DC/DC converter will continue to provide power to the door latches through the 12-minute post-shutdown period, allowing unlock and entry/exit.
25S65_Software.webp


After the update, you may notice the slight hum of a cooling pump running after driving and parking the car (if it's warm outside). This is normal, it is cooling the DC/DC converter producing the 12V power. If it's cool outside, the vehicle will be silent with no indications the 12V is actively charging. The high voltage system now stays energized during the 12-minute post-shutdown period. After 12 minutes have elapsed, you will hear two successive clunks, which are the main high voltage contactors in the HVBJB opening.

This update will also be beneficial if you drive many short trips (<10 minutes), because you will have additional 12V charging time after shutdown. This will help keep the 12V battery charged up, and covers the load of headlights, screens, and opening/closing doors during the post-shutdown period. Before, all those accessories would drain the 12V battery by about 5-10% after each shutdown.

One important service change—if you are replacing the 12V battery from now on, you will now need to wait at least 12 minutes after the vehicle is shut down before removing the battery terminals. The charging system will remain powered up (and may be silent). If you don't wait 12+ minutes, you could short out the DC/DC converter or blow a mega fuse if the positive cable touches ground, even after removing the negative terminal. Terminal voltage should be less than 13V before removal.
Don't misunderstand me, I'm just clarifying. :) When you say "all Mach E's" is that just in North America or does that include the rest of the world. In the past some updates have been for North America only which can cause some confusion.
 

chesteroberto

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For those of us who complete the updates with FDRS, I'm wondering if the FSA verification now works? Has someone here tested it yet?
 


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Don't misunderstand me, I'm just clarifying. :) When you say "all Mach E's" is that just in North America or does that include the rest of the world. In the past some updates have been for North America only which can cause some confusion.
If this situation was subject to a UK DVSA recall, or a Ford voluntary program, and if Ford uses FordPass to communicate about such events in the UK, then going to FordPass and selecting Service tab -> Service Schedule -> Active Recalls or Customer Satisfaction Programs, may answer the question as to your vehicle.
 

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The 12V lockout recall software (25S65) has been released for all Mach-E's as of today. You can now schedule to have it installed at your dealer if you have a '21-24 vehicle. The update will take the technician about 30 minutes to apply. I've already installed the software on my car, and as expected:
  • The charging system will maintain 14.5V for 12 minutes after vehicle shutdown.
  • If the 12V battery were to fail while driving, the DC/DC converter will continue to provide power to the door latches through the 12-minute post-shutdown period, allowing unlock and entry/exit.
25S65_Software.png


After the update, you may notice the slight hum of a cooling pump running after driving and parking the car (if it's warm outside). This is normal, it is cooling the DC/DC converter producing the 12V power. If it's cool outside, the vehicle will be silent with no indications the 12V is actively charging. The high voltage system now stays energized during the 12-minute post-shutdown period. After 12 minutes have elapsed, you will hear two successive clunks, which are the main high voltage contactors in the HVBJB opening.

This update will also be beneficial if you drive many short trips (<10 minutes), because you will have additional 12V charging time after shutdown. This will help keep the 12V battery charged up, and covers the load of headlights, screens, and opening/closing doors during the post-shutdown period. Before, all those accessories would drain the 12V battery by about 5-10% after each shutdown.

One important service change—if you are replacing the 12V battery from now on, you will now need to wait at least 12 minutes after the vehicle is shut down before removing the battery terminals. The charging system will remain powered up (and may be silent). If you don't wait 12+ minutes, you could short out the DC/DC converter or blow a mega fuse if the positive cable touches ground, even after removing the negative terminal. Terminal voltage should be less than 13V before removal.
I don’t doubt a word of this. It’s just odd that this info isn’t posted by the official Ford guy on this forum. This is the specific info about what the update actually does that is actually helpful.

I think the most useful bit for me, and maybe everyone, is that the HVB will now continue to charge the LVB for 12min after turning off. Frequent short trips without this could explain why so many of our LVBs died around the 3yr mark.
 

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I don’t doubt a word of this. It’s just odd that this info isn’t posted by the official Ford guy on this forum. This is the specific info about what the update actually does that is actually helpful.

I think the most useful bit for me, and maybe everyone, is that the HVB will now continue to charge the LVB for 12min after turning off. Frequent short trips without this could explain why so many of our LVBs died around the 3yr mark.
You mean like this?
Happy to report that, as of this today, the software update is now available for 21-24MY. You can now proceed to work with your local Ford Dealer to schedule a time for them to perform the update on your vehicle.

At this time, I don’t have any news to share regarding the timing of this being released as an over-the-air update, but when I do I will share it here.
 

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Ford Mustang Mach-E 12V Recall (25S65) Software Released 25S65_Su


I had to look up the TSB again to find this supplement (and the enclosed bulletin). Please note this change has NOT been posted to PTS Alerts section (sort of the 'headlines section' of PTS) yet, so unless your service advisor is reading everything that comes along in their email, they may not be aware that this program has been green lit as of 5 Sep 25.
 

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HuntingPudel

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Who's gonna replace a 12-volt battery in 12 minutes after the car is shut off? Do people have pit crews in their homes? 😅 😄 🤣 😂
It’s not that the change can’t complete within 12 minutes. The HV to LV converter will be active for 12 minutes after shutdown so the process of disconnecting the battery cannot start until 12 minutes after shut down. 🤔🐩
 

MrLoganRoss

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The 12V lockout recall software (25S65) has been released for all Mach-E's as of today. You can now schedule to have it installed at your dealer if you have a '21-24 vehicle. The update will take the technician about 30 minutes to apply. I've already installed the software on my car, and as expected:
  • The charging system will maintain 14.5V for 12 minutes after vehicle shutdown.
  • If the 12V battery were to fail while driving, the DC/DC converter will continue to provide power to the door latches through the 12-minute post-shutdown period, allowing unlock and entry/exit.
25S65_Software.webp


After the update, you may notice the slight hum of a cooling pump running after driving and parking the car (if it's warm outside). This is normal, it is cooling the DC/DC converter producing the 12V power. If it's cool outside, the vehicle will be silent with no indications the 12V is actively charging. The high voltage system now stays energized during the 12-minute post-shutdown period. After 12 minutes have elapsed, you will hear two successive clunks, which are the main high voltage contactors in the HVBJB opening.

This update will also be beneficial if you drive many short trips (<10 minutes), because you will have additional 12V charging time after shutdown. This will help keep the 12V battery charged up, and covers the load of headlights, screens, and opening/closing doors during the post-shutdown period. Before, all those accessories would drain the 12V battery by about 5-10% after each shutdown.

One important service change—if you are replacing the 12V battery from now on, you will now need to wait at least 12 minutes after the vehicle is shut down before removing the battery terminals. The charging system will remain powered up (and may be silent). If you don't wait 12+ minutes, you could short out the DC/DC converter or blow a mega fuse if the positive cable touches ground, even after removing the negative terminal. Terminal voltage should be less than 13V before removal.
I thought the little green switch disconnects the 12V from the DC/DC charger?
 

HuntingPudel

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I thought the little green switch disconnects the 12V from the DC/DC charger?
That is the emergency HV disconnect. It’s
Not really intended to be used for routine stuff like changing the 12V battery. 🤔🐩
 

MrLoganRoss

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That is the emergency HV disconnect. It’s
Not really intended to be used for routine stuff like changing the 12V battery. 🤔🐩
Not for charging the battery. Before removing the battery is what I was wondering about. Why do you have to wait 12 min, if you can disconnect the hv system from the 12v via the green switch. Isn’t that a standard procedure anyway?
 
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HuntingPudel

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Not for charging the battery. Before removing the battery is what I was wondering about. Why do you have to wait 12 min, if you can disconnect the hv system from the 12v via the green switch. Isn’t that a standard procedure anyway?
It’s not intended for ordinary purposes, as it was designed and spec’d for emergency situations. 🤔🐩
 

Mike G

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Yeah, I don't know why people focus on the little green switch. I've seen it mentioned in connection with the prep to do work on the HV system, but it mystifies me as to why you'd pull that when working on a 12V LVB.

But on the other hand...I would tend to agree that now something will likely have to be included in FDRS module programming instructions (TSBs/SSMs, etc.) that will take into account that after you shut the vehicle off and leave the door ajar (currently those instructions say to do this for 10 minutes)...is it now gonna take even longer for that sort of procedure? I imagine there will be some sort of impact since the expectation that the car will go dormant after 10 minutes has likely now been changed to at least 12 minutes minimum.
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