[Guide] Better Jump Point Access (Battery Access)

ChasingCoral

Well-Known Member
First Name
Mark
Joined
Feb 3, 2020
Threads
502
Messages
14,306
Reaction score
28,653
Location
Maryland
Vehicles
2021 GB E4X FE, 2022 F-150 Lightning Lariat ER
Occupation
Retired oceanographer
Country flag
Mine too with the positive terminal but access is still fine.
I went with the 2-1/2" caps and moved it to be closer to over the jump posts.
Ford Mustang Mach-E [Guide] Better Jump Point Access (Battery Access) IMG_9018

That was my project today.
Sponsored

 

Mosworthy

Well-Known Member
First Name
Shane
Joined
Nov 19, 2021
Threads
7
Messages
234
Reaction score
221
Location
Thunder Bay, ON, Can
Vehicles
2021 Ford Mustang Mach-E Premium AWD SR
Occupation
Manager of Paper Operations
Country flag
Heh...
Canadian Problems
Same hole covers are $14 on Amazon.ca

Ford Mustang Mach-E [Guide] Better Jump Point Access (Battery Access) 1641845526139
 

bcb

Well-Known Member
First Name
Ben
Joined
Oct 10, 2021
Threads
2
Messages
50
Reaction score
37
Location
South Central PA, USA
Vehicles
2021 MachE GT PE Prius Plug-In
Occupation
Retired (former software engineer/cloud analytics)
Country flag
.... FWIW, I did not remove any of the plastic shrouding. I just lined up the holes by sight based on other people's pictures and used a two-inch hole saw. Easy-peasy.
Nice! Lazy me might just do it that way. not looking forward to removing the trim panels...
 

ReelSweet

Well-Known Member
First Name
Jody
Joined
Oct 8, 2021
Threads
16
Messages
266
Reaction score
404
Location
Connecticut
Vehicles
Mustang Mach E
Country flag
OP
OP
DevSecOps

DevSecOps

Well-Known Member
First Name
Todd
Joined
Sep 22, 2021
Threads
69
Messages
4,764
Reaction score
11,624
Location
Sacramento, CA
Vehicles
'21 Audi SQ5 / '23 Rivian R1T / '23 M3P
Occupation
CISO
Country flag
You used a 2" hole saw drill bit and the 2.5" caps fit? I have a 2 1/8 bit and wondering if the caps work. I would have thought the bit needed to be 2 1/2.
I'm pretty sure that's a typo. The cap size would be the same size as the hole that was drilled.
 


SteveJo

Well-Known Member
First Name
Steve
Joined
Apr 17, 2020
Threads
12
Messages
234
Reaction score
360
Location
Chadds Ford, PA, USA
Vehicles
2010 Ford Fusion Hybrid, Job 1 Mach-e/X
Country flag
You used a 2" hole saw drill bit and the 2.5" caps fit? I have a 2 1/8 bit and wondering if the caps work. I would have thought the bit needed to be 2 1/2.
I have fixed my error. I meant to add the diameter of the cap top. Tks for the catch.
 

SteveJo

Well-Known Member
First Name
Steve
Joined
Apr 17, 2020
Threads
12
Messages
234
Reaction score
360
Location
Chadds Ford, PA, USA
Vehicles
2010 Ford Fusion Hybrid, Job 1 Mach-e/X
Country flag
FWIW: These 2.5" caps fit very snugly. I have removed the caps a number of times with only my fingers in warm weather. Recently, in frigid weather, I had to use a pry tool .
 

KevinS

Well-Known Member
Joined
Oct 11, 2021
Threads
34
Messages
1,515
Reaction score
2,831
Location
Maryland
Vehicles
2021 Mach-E (sold), 2023 Ioniq 6 SEL
Country flag
FWIW: These 2.5" caps fit very snugly. I have removed the caps a number of times with only my fingers in warm weather. Recently, in frigid weather, I had to use a pry tool .
I took needle-nose plyers and pushed the tabs in. I also did a gentle sanding of the plastic thickness to remove burrs. They seem to be OK for me and hopefully won't rattle in the summer. ?
 

dtbaker61

Well-Known Member
First Name
Dan
Joined
May 11, 2020
Threads
126
Messages
4,822
Reaction score
4,524
Location
santa fe,nm
Website
www.envirokarma.org
Vehicles
MME (delivered 2/26/21), DIY eMiata BEV
Occupation
Solar Sales/install
Country flag

ChasingCoral

Well-Known Member
First Name
Mark
Joined
Feb 3, 2020
Threads
502
Messages
14,306
Reaction score
28,653
Location
Maryland
Vehicles
2021 GB E4X FE, 2022 F-150 Lightning Lariat ER
Occupation
Retired oceanographer
Country flag
Can you post a picture with the caps removed? Is the crossbar exposed at all?
I moved the hole location a bit from the template to improve access to the jump points and avoid the crossbar.
Ford Mustang Mach-E [Guide] Better Jump Point Access (Battery Access) EEE69045-F045-4D8C-98FB-8A86D65F8308
 

Neil4Real

Well-Known Member
Joined
Jul 8, 2021
Threads
17
Messages
3,385
Reaction score
3,073
Location
Southern California
Vehicles
Mach-E GT Performance Edition - Shadow Black
Country flag
Well, if anyone else butchers it like myself lol the part number is: LJ8Z5802038C Cowl Side Panel

I'm able to use my Ford Pass points, don't have much else to use them on, so why not! I just whiffed it with my hole saw... lol. Oh well, live and learn!
Sponsored

 
 







Top